Wedge Wire Screen Panels
Wedge wire screen panels are manufactured by welding V-shaped profile wires to support rods, creating precise continuous slots for screening, filtration, dewatering, and solid-liquid separation. Panel dimensions, slot openings, wire profiles, support structures, and materials can be customized for mining, water treatment, food processing, chemical processing, and other demanding applications.
Key Features Include:
- Rigid Welded Construction: V-shaped profile wires are welded to support rods, creating rigid panels with consistent slot openings.
- Efficient Continuous Slots: Continuous slots support effective flow and accurate separation while reducing particle entrapment and clogging.
- High Open Area: Suitable combinations of slot openings and wire profiles can provide efficient screening with reduced flow resistance.
- Multiple Material Options: Stainless steels, carbon steel, super duplex stainless steel, and nickel-based alloys are available for different operating conditions.
- Custom Specifications: Slot openings, panel dimensions, wire profiles, support structures, frames, and mounting details can be customized.
- Smooth, Easy-to-Clean Surfaces: Smooth screening surfaces reduce material retention and simplify routine cleaning.
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BATOSLOT Wedge Wire Screen Panels Description
BTOSLOT wedge wire screen panels are designed for separation, filtration, dewatering, and material sizing in continuous processing systems. Compared with many woven wire screens, their smooth surfaces, rigid welded structures, and widening slot profiles support efficient flow while reducing particle entrapment.
Panels can be manufactured according to drawings, samples, equipment dimensions, or operating requirements for mining, water treatment, wastewater processing, and other separation applications.
Durable Structures for Continuous Operation
Profile wires are resistance-welded to support rods to form rigid screen structures with consistent continuous slots. Wire profiles and support spacing can be adjusted according to operating loads and installation conditions.
Correctly specified structures provide:
- Suitable mechanical strength for demanding applications
- Consistent slot openings under specified operating conditions
- Reliable performance during continuous screening
- Appropriate abrasion resistance based on material selection
Performance depends on profile sizes, support spacing, panel spans, materials, feed conditions, and installation methods.
Precise Slots for Efficient Screening
Slot openings and tolerances are selected according to particle sizes, material characteristics, required flow, and processing capacity. Appropriate slot designs help improve separation accuracy, support material recovery, reduce blockage, and maintain consistent throughput.
For liquid filtration and dry screening, slot openings should be selected together with profile wires, open areas, flow directions, and support structures.
Materials for Different Working Conditions
Available materials include 304, 316 and 316L stainless steels, carbon steel, super duplex stainless steel S32750, and nickel-based alloy C-276.
Materials should be selected according to media composition, corrosion, abrasion, temperature, cleaning methods, mechanical loads, and expected service life. Buyers should provide operating conditions before production to confirm suitable materials.
Customized to Match Your Equipment
Customization options include:
- Panel dimensions and shapes
- Slot openings and tolerances
- Profile wires and support rods
- Frames, reinforcement, and edge treatments
- Materials and surface finishes
- Mounting and connection details
These customization options allow panels to fit mining screens, water filtration units, wastewater systems, and other separation equipment. Send drawings, samples, operating conditions, and required quantities for technical review and quotation.
Specifications of Custom Wedge Wire Screen Panels
| Item | Specification |
|---|---|
| Product Name | Wedge Wire Screen Panel |
| Material | Stainless Steel 304, 316, 316L / Carbon Steel (Optional) |
| Manufacturing Type | Welded wedge wire structure |
| Wire Profile | V-shaped wedge wire / Triangular profile wire |
| Support Rod Type | Round rod, triangular rod, flat bar, customized |
| Slot Opening | 0.05 mm – 10 mm (Customized) |
| Panel Thickness | Customized according to application requirements |
| Panel Size | Customized length, width, and shape |
| Surface Treatment | Polished surface, pickling, passivation, or customized finish |
| Open Area | High open area design for efficient screening and filtration |
| Application Type | Dry screening, liquid filtration, solid-liquid separation |
| Installation Method | Bolting, welding, clamping, or customized installation |
| Features | High strength, accurate slot opening, corrosion resistance, easy cleaning |
| Applications | Mining, water treatment, wastewater filtration, sand screening, food and chemical industries |
| Customization | Available according to drawings, samples, or technical specifications |
| Quality Control | Slot accuracy inspection, dimensional inspection, welding strength inspection |
BATOSLOT Wedge Wire Screen Panel Types
Triangle wire.
Round bar.
Rectangular bar.
Wedge wire Panel Screen Standard Specifications:
Slot size (mm): 0.02-50mm Wire size: 0.75✖1.5mm, 1.5✖2.5mm, 1✖2mm, 1.2✖2.3, 2✖3mmm, 2✖4mm, 3✖4mm, 3✖5mm, 4.2✖6.5, 4✖7mm etc
Open area: up to 60%
Material:SS304, SS316L. C276, S32750 wedge wire screen
Lengths up to 6 meters.
Width up to 6 meters.
Applications of Wedge Wire Screen Panels
- Mining and Mineral Processing: Mineral classification, desliming, dewatering, media recovery, and process-water separation.
- Sand and Aggregate Processing: Particle sizing, sand washing, drainage, and removal of excess water.
- Water Treatment: Intake screening, filter underdrains, media retention, and suspended-solids removal.
- Wastewater Processing: Preliminary screening, sludge dewatering, solids retention, and effluent filtration.
- Food and Beverage Processing: Product washing, drainage, dewatering, and solids recovery.
- Chemical Processing: Process filtration, resin retention, catalyst support, and solid-liquid separation.
- Pulp and Paper Production: Fiber recovery, stock preparation, drainage, and process-water filtration.
Reliable Wedge Wire Screen Panels for Your Equipment
Wedge wire screen panels consist of surface profiles welded to support profiles. Surface profiles are commonly V-shaped or triangular wires, while support profiles include triangular wires, wedge wires, round rods, and rectangular bars.
Different profile combinations allow panels to match various screening equipment, installation structures, and operating loads. Selecting suitable profiles, slot openings, materials, and support spacing helps maintain screening accuracy and service life.
BTOSLOT manufactures custom wedge wire screen panels for mining, water treatment, wastewater processing, and other separation systems. Panels can be produced according to drawings, samples, equipment dimensions, or operating requirements.
Why Choose BTOSLOT As Your Wedge Wire Screen Panels Supplier?
- Custom manufacturing based on drawings, samples, or equipment specifications
- Multiple surface wire and support profile options
- Customized slots, dimensions, frames, and mounting details
- Materials selected for different operating conditions
- Technical support from specification review through delivery
Our team helps customers confirm slot sizes, wire profiles, support structures, materials, and installation requirements. For replacement panels, we can review existing samples, drawings, equipment models, or installation photos before production.
Send your panel dimensions, slot requirements, materials, operating conditions, drawings, and quantities. BTOSLOT will review the information and recommend suitable manufacturing specifications.
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